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CD & DVD duplication, replication and packaging +44 20 3488 0979• Free UK mainland delivery
PROFESSIONAL DVD MANUFACTURING

DVD Replication & Factory-Pressed Discs.

Professional DVD manufacturing for film releases, educational content, businesses and large-volume distribution.

Our factory-pressed DVDs are manufactured using glass mastering for consistent production across larger quantities. Choose custom disc printing and packaging to create a finished product ready for your audience.

Bulk Production Glass Mastering Custom Packaging
Need a smaller quantity? Explore DVD Duplication.
Custom printed DVD packaging for a professional disc release
Factory-Pressed DVDs Bulk Disc Manufacturing
DISC FORMATS & PACKAGING

Manufactured to Your Specifications.

Choose the disc capacity and packaging that best suit your project, from standard DVD cases to premium printed Digipaks.

DISC CAPACITY

Choose the Right DVD Format.

Factory-pressed DVDs are available in different capacities. Your choice depends on the amount of content and required disc specifications.

Discuss Your Requirements
SINGLE-LAYER

DVD-5

4.7 GB

Standard-capacity disc for shorter video programmes or smaller data projects.

Standard Disc Capacity
DUAL-LAYER

DVD-9

8.5 GB

Higher-capacity disc for larger video or data projects requiring more storage space.

Subject to Production Confirmation

DVD capacities are nominal. Confirm your final master, disc format and production quantity before ordering. DVD-9 availability and pricing are subject to confirmation.

CUSTOM PRINTING & PACKAGING

Complete Your Discs with the Right Package.

Give your factory-pressed DVDs a professional finish with packaging designed for larger production runs. Choose from traditional cases, premium Digipaks and printed wallets for retail, commercial or promotional distribution.

Custom printed DVD Amaray case showing front cover and spine
CLASSIC PACKAGING

DVD Amaray Cases

A familiar choice for retail DVD releases and large-volume distribution. Standard cases feature custom printed covers and spine artwork, with optional inserts for a complete presentation.

Printed Cover Standard DVD Case
Open four-panel DVD Digipak with clear full-height tray and printed disc
PREMIUM PRESENTATION

4-Panel DVD Digipaks

Premium cardboard packaging for films, documentaries and special editions. A 4-panel Digipak features full-colour printed artwork and a clear DVD tray for a distinctive retail presentation.

4 Panels Clear DVD Tray
Custom printed DVD card wallet packaging
COMPACT PACKAGING

DVD Card Wallets

Compact printed sleeves for bulk DVD distribution, corporate projects and promotional campaigns. A lightweight packaging option for large quantities without traditional plastic cases.

Card Packaging Full-Colour Print

Ready to Choose Your Packaging?

Browse available products or request a quotation for your manufacturing requirements.

BEHIND THE MANUFACTURING

How Factory-Pressed DVDs Are Made.

Replicated DVDs are manufactured from your approved master using precision moulding and bonding processes. Here’s how your discs are produced.

  1. 01
    MASTERING

    Glass Master & Stamper

    A precision glass master is created from your approved content. Metal stampers are then produced to transfer the data pattern onto the discs.

  2. 02
    DISC FORMING

    Injection Moulding

    Polycarbonate substrates are moulded using the stampers. Each DVD is built from two thin substrates, each approximately 0.6 mm thick.

  3. 03
    DISC ASSEMBLY

    Coating & Bonding

    Reflective coatings are applied as required, and the substrates are bonded together. DVD-9 discs use two readable information layers.

  4. 04
    FINAL FINISHING

    Printing & Quality Checks

    Your artwork is printed onto the discs. Production checks are carried out before the finished DVDs are assembled into your selected packaging.

BEFORE MANUFACTURING

Preparing Your Replication Master

Correctly prepared content and approved artwork help ensure a smooth production process.

01

Approved DVD Master

Supply your final DVD-Video or data master in an accepted format. Check all files, menus, chapters and playback before approval.

02

Layer Information

DVD-9 requires correctly prepared layer information, including the layer-break position for DVD-Video. Confirm master specifications first.

03

Print-Ready Artwork

Supply your printed disc and packaging designs using the relevant templates, including the required bleed and safe areas.

YOUR NEXT PRODUCTION STARTS HERE

Ready to Manufacture Your DVDs?

From film releases to large-volume distribution, we’ll help you choose the right disc format, printing and packaging for your project. Explore our products or request a tailored manufacturing quote.

Factory-Pressed DVDs Custom Disc Printing Professional Packaging